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Health Monitoring and Predictive Maintenance of DC Motor

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Author Affiliations

  • 1Department of Instrumentation and Control Engineering, Faculty of Technology, Dharmsinh Desai University, Nadiad, Gujarat, India
  • 2Department of Instrumentation and Control Engineering, Faculty of Technology, Dharmsinh Desai University, Nadiad, Gujarat, India
  • 3Department of Instrumentation and Control Engineering, Faculty of Technology, Dharmsinh Desai University, Nadiad, Gujarat, India
  • 4Department of Instrumentation and Control Engineering, Faculty of Technology, Dharmsinh Desai University, Nadiad, Gujarat, India
  • 5Department of Instrumentation and Control Engineering, Faculty of Technology, Dharmsinh Desai University, Nadiad, Gujarat, India

Res. J. Engineering Sci., Volume 14, Issue (1), Pages 5-9, January,26 (2025)

Abstract

The health monitoring of induction motor is a technology which involves the measurement of machine during operating condition like temperature rising, burning of winding, over current, over voltage etc. Predictive maintenance is the way to improve asset management in every manufacturing industry, while handling advance costlier machinery in the industry, the predictive maintenance knowledge will be essential to protect the machinery before gets degradation performance. Now days the maintenance of AC or DC motor is most common requirement in industries. Routine maintenance is essential to reduce plant downtime which is costly in any manufacturing facility. The goal of our device which is connected to motor is to calculate the run time values and continuously compare these values with standard values of motor. Using vibration, current and temperature sensor, we can predict the values. If the values are exceeds the limits then VI developed in Lab VIEW will pop-up a message. This can determine a fault for an overhaul or replacement of motor. We can easily connect this wireless device to AC or DC motor. This maintenance programs is to reduce maintenance cost by detecting problems early which allows for better planning and less expected failure. The use of DC motor is done in a maximum way, to avail advantages of high starting toque, preferably in crane applications.

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